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Different Thinking for the seam welding

1. The reason of various welding process for the seam welding

  1. During the welding, there is huge amounts of heat generated at the seam.
  2. So, Have to find out to protect the flux inside.
  3. Below, different method to weld the seam for seamless FCW.

2. Different Welding Methods

2-1 Old Method according to the patent of EP 0489167 B1

image of welding section
  • Old patent that the laser welding has not yet introduced the the seam welding.
  • Lots of heat generated from welding point enough to burn all surface of tube.
  • To protect the flux, it need to secure some distance from heat source.
  • Big tube make the manufacturing process complicate.

2-2 Assumption of Bühler (PPT data)

image of welding section
  • Up to date technology to make a seamless FCW from Europe.
  • However still big tube to make the seam welding that make the process complicate.
  • Also has small possibility to burn the flux since laser light can penetrate extremely small gap of the seam.

2-3 Double tube method from the Patent of US20150044506A1.

image of double tube
  • To protect the flux, add one more tube to weld.
  • Cause of the small tube diameter similar to the existing process, very simple to make a final products
  • However some cumbersome works needed for double tube and some obstacles to adjust fill percent of flux

3. Different Thinking for Welding Seam.

image of different thinking
  • Not to penetrate the laser beam to the flux, adjust the angle of laser.
  • Or make the tube type of folded so the beam could not reach to the flux
  • Could realize the simplest welding for seamless FCW.

author:Alex Kwak
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