Different Thinking for the seam welding
1. The reason of various welding process for the seam welding
- During the welding, there is huge amounts of heat generated at the seam.
- So, Have to find out to protect the flux inside.
- Below, different method to weld the seam for seamless FCW.
2. Different Welding Methods
2-1 Old Method according to the patent of EP 0489167 B1
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- Old patent that the laser welding has not yet introduced the the seam welding.
- Lots of heat generated from welding point enough to burn all surface of tube.
- To protect the flux, it need to secure some distance from heat source.
- Big tube make the manufacturing process complicate.
2-2 Assumption of Bühler (PPT data)
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- Up to date technology to make a seamless FCW from Europe.
- However still big tube to make the seam welding that make the process complicate.
- Also has small possibility to burn the flux since laser light can penetrate extremely small gap of the seam.
2-3 Double tube method from the Patent of US20150044506A1.
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- To protect the flux, add one more tube to weld.
- Cause of the small tube diameter similar to the existing process, very simple to make a final products
- However some cumbersome works needed for double tube and some obstacles to adjust fill percent of flux
3. Different Thinking for Welding Seam.
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- Not to penetrate the laser beam to the flux, adjust the angle of laser.
- Or make the tube type of folded so the beam could not reach to the flux
- Could realize the simplest welding for seamless FCW.
author:Alex Kwak
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